Manual Crimping Tool Cable Lug Crimpers Copper Aluminum Crimping 6mm-50mm²

Hydraulic Crimping Tool 

1. Overview

This professional-grade hydraulic crimping tool is designed to crimp electrical cable lugs, terminals, and connectors. It utilizes a hydraulic mechanism to generate high crimping force with minimal effort, ensuring strong and secure connections. This tool is ideal for working with copper and aluminum cables in industrial, automotive, construction, and electrical maintenance applications.

2. Technical Specifications

• Crimping Range: 4mm² to 70mm² (AWG 12 to 2/0)
• Crimping Force: 8 Tons
• Crimping Type: Hexagonal crimping for a secure connection
• Operating Mechanism: Hydraulic pump with manual lever operation
• Material: High-strength forged steel body with corrosion-resistant coating
• Handle Grip: Ergonomic, non-slip rubber-coated handles for comfort and stability
• Weight: Approximately 3-4 kg (varies by manufacturer)
• Dimensions: Typically around 12-15 inches in length
• Pressure Release Mechanism: Built-in safety valve to prevent over-pressurization
• Interchangeable Die Sets:
  • Includes multiple die sizes to accommodate different cable diameters
  • Common die sizes: 4, 6, 10, 16, 25, 35, 50, and 70mm²

3. Key Features & Benefits

High Crimping Force (8 Tons):

• Delivers strong and uniform crimping, ensuring reliable electrical connections.

Hydraulic Mechanism for Efficiency:

• Reduces manual effort compared to mechanical crimpers.
• Provides smooth and precise crimping action.

Versatile Crimping Range (4-70mm²):

• Suitable for crimping various sizes of electrical lugs, making it ideal for multiple applications.

Heavy-Duty Steel Construction:

• Made from high-strength, corrosion-resistant steel for durability and longevity.

User-Friendly Design:

• Long, insulated handles reduce strain on the hands and provide a firm grip.
• Easy-to-use lever mechanism for smooth operation.

Portable & Convenient:

• The compact and lightweight design makes it easy to carry and store.
• Often comes with a sturdy carrying case for easy transport.

Integrated Safety Features:

• The pressure release valve prevents overloading, protecting both the tool and the operator.

4. Applications

The hydraulic crimping tool is widely used in:

Electrical Installations & Maintenance:

• Crimping electrical lugs for power distribution panels and switchgear.

Automotive & Battery Connections:

• Securing battery cable terminals for vehicles, boats, and solar power systems.

Industrial & Construction Work:

• Ensuring reliable cable connections in heavy-duty electrical systems.

Renewable Energy Projects:

• Connecting solar panel wiring and battery banks.

5. How to Use the Hydraulic Crimping Tool

1. Select the appropriate crimping die for the cable size.
2. Insert the die into the crimper head and ensure it is properly locked in place.
3. Place the cable lug or terminal onto the stripped cable end.
4. Position the lug into the crimping head between the dies.
5. Pump the hydraulic handle until the lug is fully crimped and secured.
6. Release the pressure valve to open the crimping jaws.
7. Inspect the crimped connection to ensure it is secure and properly formed.

6. Package Contents (Varies by Seller)

• 1 × Hydraulic Crimping Tool
• 8 × Interchangeable Die Sets (4mm² – 70mm²)
• 1 × Carrying Case (for storage and portability)
• 1 × User Manual

7. Why Choose This Hydraulic Crimping Tool?

• Professional Quality: Used by electricians, engineers, and technicians for heavy-duty applications.
• Durable Construction: Built to withstand rigorous use in demanding environments.
• Cost-Effective: Provides a reliable alternative to expensive industrial crimping machines.
• Precision & Safety: Delivers consistent results with minimal risk of over-crimping.

This Hydraulic Crimping Tool is an excellent choice for professionals and DIY enthusiasts who need a reliable, efficient, and powerful tool for crimping electrical cables.